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Our YOYOBin Adjustable, a lightweight, foldable returnable packaging solution is designed to unlock unprecedented cost-saving opportunities throughout the automotive and industrial supply chains.

By combining flexibility, durability, and sustainability, this innovative adjustable container is poised to transform supply chain costs for OEMs and Tier Suppliers.

The YOYOBin Adjustable was developed with the specific challenges of the automotive and industrial sectors in mind. Its adaptable design ensures compatibility with a wide range of components, from small parts to larger assemblies, making it the perfect solution for a dynamic and fast-paced industry.

One Bin, Three Sizes – Maximum Flexibility

The YOYOBin Adjustable is engineered to simplify packaging operations across the supply chain. Its unique adjustable design enables it to transition seamlessly between three sizes, making it a single solution for diverse product requirements.

This level of versatility significantly reduces the need for multiple container types, optimising costs while improving operational efficiency.

In addition to these larger sizes, the YOYOBin is available in the standard 1200mm x 1000mm footprint with multiple height and access configurations.

Cost-Down Opportunities Across the Supply Chain

Reduce inventory costs by consolidating packaging needs into one solution eliminates the expense and complexity of managing multiple packaging types, leading to leaner inventory and lower storage costs.

The YOYOBin’s foldable design minimizes the space required for empty container returns, reducing transport costs and carbon emissions. Its lightweight yet durable construction further enhances handling efficiency.

Manufactured using robust, high-quality plastic, the YOYOBin Adjustable ensures product protection, longevity of the container, and low maintenance compared to traditional packaging materials.

A Sustainable Advantage

In addition to its cost-saving features, the YOYOBin Adjustable champions sustainability:

• Lower Environmental Impact: Fewer container types mean reduced manufacturing demand, conserving resources and minimising waste.
• Reduced Carbon Footprint: The optimised footprint of all four sizes, when erect and folded, leads to fewer trips, cutting emissions and fuel costs while enhancing supply chain efficiency.
• End-of-Life Recyclability: Made with durable, 100% recyclable materials, the YOYOBin supports circular economy principles, helping businesses meet their sustainability goals.

The YOYOBin Adjustable is already gaining traction among leading OEMs and Tier Suppliers seeking innovative ways to reduce supply chain costs, enhance efficiency, and achieve sustainability targets.

The YOYOBin Adjustable, the markets first adjustable, modular foldable container is designed to provide the Automotive and Industrial sectors with a lightweight, 100% recyclable packaging solution, optimised to reduce fuel consumption and carbon emissions.

Sustainability at the Forefront

YOYOBin Adjustable was developed with a deep commitment to minimising environmental impact while enhancing supply chain efficiency.

With the automotive and industrial sectors under increasing pressure to meet environmental legislation and their own sustainability targets, this innovative sustainable packaging solution provides a forward-thinking way to reduce waste, carbon emissions, and material usage.

Lightweight Design

The YOYOBin is designed to be lightweight without compromising durability, helping to reduce the fuel consumption of transport vehicles. Its reduced weight translates into fewer emissions during both delivery and return trips, significantly lowering the carbon footprint associated with shipping.

Foldable and Space-Efficient

Its foldable design enables the YOYOBin to be compactly stacked when empty, minimizing the space required for transportation and storage. This reduces the need for additional trips and helps optimise warehouse space, contributing to an overall more efficient and environmentally-friendly supply chain.

Adjustable to Multiple Sizes

The adjustable sizing feature allows one container to be used for various products, eliminating the need for multiple packaging formats. This versatility not only reduces packaging waste but also minimises the environmental burden of producing and transporting different container types around the globe.

Recyclable Plastic Material

Built from high-quality, recyclable plastic, the YOYOBin is designed to last, reducing the need for frequent replacements. At the end of its lifecycle, it can be fully recycled, supporting a circular economy and helping businesses meet their environmental goals.

A Solution for a Greener Future

The automotive and industrial industries are increasingly adopting sustainable packaging, and the YOYOBin Adjustable is perfectly aligned with these goals.

The YOYOBin Adjustable is already gaining traction among OEMs and Tier Suppliers in the automotive and industrial sectors, offering a sustainable alternative to traditional packaging methods. With its unique combination of lightweight design, adjustable sizing, foldability, and recyclability, it sets a new benchmark in packaging that reduces environmental impact while optimising efficiency.

In today’s fast-paced and sustainability-focused world, the global automotive and industrial sectors are constantly seeking ways to streamline operations and reduce their environmental impact.

Traditionally, these sectors have relied on a range of returnable packaging solutions to accommodate different product sizes and requirements.

This often leads to:

• Increased inventory costs to manage multiple container types.
• Complicated logistics for tracking and storing various packaging formats.
• Higher environmental impact from the production of multiple container types.
• High fuel costs and wasted trips due to poor space utilisation.

An adjustable container that can adapt to three sizes solves these challenges by replacing multiple solutions with one versatile, reusable container – helping to streamline automotive logistics.

The Cost Benefits of a Single Adjustable Container

Reduced Inventory and Procurement Costs

Managing multiple packaging types often requires purchasing and storing large quantities of each type. By switching to a single adjustable container, OEMs and Tier Suppliers consolidate purchasing into one versatile product and reduce associated costs.

Lower Transportation Costs

Foldable containers take up less space when returned empty, meaning fewer trips are needed to transport them back for reuse. Adjustable sizes ensure that the container is always the right fit, eliminating the inefficiencies of shipping underutilised space in oversized and heavy packaging.

Minimized Replacement Expenses

Durable plastic containers last longer than expendable alternatives, reducing the need for frequent replacements. Steel Stillages are expensive to repair and can spend long periods of time out the supply chain, requiring replacements to be purchased or rented.

The modular design of the YOYOBin allows the user to replace only the damaged components and therefore, extending the life of the container whilst minimising repair and maintenance costs.

What are the environmental benefits of choosing the YOYOBin Adjustable?

Reduced Manufacturing Impact

Every additional type of returnable packaging manufactured leaves an environmental footprint, from raw material to energy consumption during production. By opting for a single, multipurpose solution you can significantly reduce the demand for multiple containers, cutting down on the carbon emissions associated.

Lower Carbon Emissions in Transport

The foldable design reduces the number of trucks required for return trips, directly lowering fuel consumption and emissions as well as reducing maintaining vehicle fleets. These are costs that are passed on to the OEM and ultimately, end of up on the bottom line.

Waste Reduction

YOYOBin Adjustable plastic containers are built to last, reducing waste compared to single-use packaging or less durable materials. At the end of their lifecycle, YOYOBin Adjustable is 100% recyclable with the regrind being used in the future production of containers, contributing to a circular economy.

Switching to a single, foldable, and adjustable returnable packaging solution is a win-win for streamlining automotive logistics and the planet. The cost benefits are clear: lower inventory expenses, fewer replacements, and optimised logistics. But the environmental benefits are even more compelling.

By reducing the manufacturing demand for multiple packaging solutions and streamlining the supply chain, OEMs and Tier Suppliers can make a significant contribution to reducing their carbon footprint.

Incorporating the YOYOBin Nestable into the fresh produce supply chain optimises both storage and transportation, allowing you to improve efficiency, reduce costs and reduce the environmental impact of your packaging.

Efficient space utilisation is critical in the fresh produce supply chain, where high-volume yields demand streamlined storage and transport solutions. The YOYOBin Nestable is designed to address these needs, offering farmers, distributors, and wholesalers a returnable packaging solution to optimise logistics and reduce costs without compromising on quality.     

Optimised Container Footprint

One standout feature of the YOYOBin Nestable is its optimised footprint. The containers are designed to maximize trailer and container space, ensuring no wasted areas during transport. The careful footprint sizing allows bins to fit seamlessly into standard trailers, enabling agricultural businesses to transport more produce in fewer trips. This design not only reduces transportation costs but also cuts down on emissions, supporting growers’ efforts to lower their environmental footprint.

Unrivalled Nesting Capability

The YOYOBin Nestable’s stacking and nesting capabilities further enhance its space efficiency. When empty, the bins nest tightly within each other, significantly reducing the space required which enables compact storage and return transport. This feature is particularly valuable for seasonal growers, allowing warehouses, cold storage, and transport vehicles to be efficiently managed during off-peak periods. For full storage, the stackable design enables secure vertical stacking, maximizing storage capacity without jeopardising the safety or quality of fresh produce.

Produce Protection and Quality

Constructed from high-quality, recyclable materials, YOYOBin Nestable containers are durable enough to withstand demanding agricultural environments in the fresh produce supply chain, from fields to cold storage. The containers’ design ensures they protect produce effectively, minimizing damage and reducing waste. With their easy-to-clean surfaces, YOYOBin Nestable meet the strict hygiene standards required in food distribution, making them a sustainable and cost-effective choice for growers, distributors and processors.

In the automotive supply chain, efficient space utilisation, or fill optimisation is essential for reducing costs and carbon emissions. The YOYOBin Adjustable offers a breakthrough solution, designed to maximise space and streamline packaging and supply chain operations for OEMs and Tier Suppliers.

Optimise Space in Automotive Supply Chain

The YOYOBin Adjustable is a modular, foldable plastic container specifically designed to optimise the footprint of both European mega trailers and ISO Sea Containers. Whether containers are full or folded, their dimensions ensure that the available floor space and stacking height are fully used. This cubing out of transportation ensures that automotive suppliers can maximise the number of parts shipped in each journey.

This optimisation means no wasted space whether using the smallest or largest size of the YOYOBin. For automotive OEMs and Tier Suppliers, this translates into fewer trips to move the same volume of parts, significantly reducing transportation costs.

Market-Leading Space Efficiency When Empty

Traditional containers, such as rigid plastic bins or metal stillages, occupy the same space when empty as when full. This inefficient use of space results in increased costs for return trips, as only the same number of empty containers can be shipped at any one time.

The YOYOBin Adjustable provides a market-leading advantage in this regard, thanks to its foldable design. Once emptied, the container collapses to a fraction of its full size, enabling significantly more units to be shipped on return journeys. This innovative approach to space efficiency means more containers can be returned per trip, reducing both fuel consumption and transportation costs.

The range of YOYOBin Adjustable containers are available in 3 interchangeable sizes –

1200mm x 1350mm

1200mm x 1500mm

1200mm x 1670mm

More Parts per Trip

Another critical component of fill optimisation is the ability to transport more product by maximising the payload. Unlike heavier, rigid containers, the lightweight construction of the YOYOBin Adjustable increases the overall cargo capacity per trip. This means that more parts or products can be shipped, reducing the total number of trips required and lowering overall shipping, fuel, and labour costs.

For automotive suppliers, the benefit is clear: the YOYOBin Adjustable enables businesses to ship more parts per journey, improving productivity while driving down logistical costs.

Sustainable and Cost-Effective

The combination of optimised space use, reduced return trips, and increased payload capacity means that the YOYOBin Adjustable helps businesses reduce their carbon footprint. By enabling fewer shipments overall, the container cuts down on fuel consumption and associated emissions, aligning with industry efforts to lower environmental impact.

In addition, fewer trips and increased load capacity result in reduced operational costs, making the YOYOBin Adjustable both a cost-efficient and environmentally responsible solution.

The YOYOBin Adjustable offers automotive OEMs and Tier Suppliers a unique solution that maximises fill optimisation at every stage of the supply chain. With its foldable, modular design, it optimises space, improves load capacity, reduces costs, and lowers environmental impact.

Efficiency is paramount in the automotive supply chain and modular returnable packaging is fundamental solution to achieving efficiency at every key stage of a global supply chain, transforming the efficiency, costs and sustainability of the global supply chain.

Every component, every process, every decision affects the bottom line and the overall productivity of the industry. In this complex ecosystem, the role of returnable plastic containers cannot be overstated enough.

But what if these container solutions could be optimised even further?

Enter modular design – a game-changer that promises to revolutionise the efficiency and sustainability of the automotive supply chain. Tri-Wall Circular’s YOYOBin Adjustable range is designed with adjustable size options, providing OEMs and Tier Suppliers with a single modular returnable packaging solution to ship component parts.

Modular Returnable Packaging

At its core, modular design entails creating systems or products with interchangeable components that can be easily assembled or disassembled. When applied to returnable plastic containers, this approach unlocks a myriad of benefits for the automotive industry.

First and foremost, modular FLCs offer unparalleled flexibility. Traditional containers are often single-purpose, designed to transport specific parts or components. In contrast, modular containers can be customised and reconfigured to accommodate various components, thereby streamlining logistics and reducing the need for multiple container types.

A Sustainable Packaging Solution

Modular FLCs such as the YOYOBin Adjustable help to deliver sustainability benefits throughout each stage of the global automotive supply chain.

The YOYOBin Adjustable enables OEMs and Tier Suppliers to remove waste from their supply chain operations, by eliminating the need for single-use materials such as plastic and cardboard.

With the ability to reconfigure the YOYOBin Adjustable, you no longer require multiple packaging solutions. The footprints of the YOYObin Adjustable have been selected to maximise load-fill efficiency on all standard transportation methods. This reduces the carbon emissions of transportation and energy consumption to manufacture and ship alternative packaging.

The modular design allows for easy repair and maintenance, further prolonging the lifespan and removes the need to replace the container.

Adjusting Packaging to Market Requirements

The adaptability of modular FLCs enhances supply chain resilience. In an industry plagued by uncertainties, such as fluctuating demand and supply chain disruptions, the ability to quickly reconfigure the YOYOBin Adjustable containers can mitigate risks and ensure continuity of operations. Whether accommodating sudden changes in production volumes or adapting to evolving transportation requirements, modular containers provide the agility needed to navigate volatile market conditions.

Additionally, the YOYOBin has been designed to drive cost savings across the supply chain. Their reusability and durability translate into lower packaging expenses and reduced transportation costs. By optimising space utilisation and minimising empty container returns, they maximise operational efficiency and improve overall profitability for automotive manufacturers and suppliers alike.

From enhanced flexibility and sustainability to improved resilience and cost savings, modular YOYOBin Adjustable containers represent a paradigm shift in logistics optimisation. As the automotive industry continues to evolve, embracing modular design is not just a choice but a necessity for staying competitive in an ever-changing landscape.

In the fast-paced and demanding world of the fresh produce supply chain, efficiency, durability, and sustainability are paramount. The YOYOBin Nestable returnable plastic container is designed with these critical factors in mind, offering a versatile solution that meets the needs of each stage from harvesting to food processing across the fresh produce supply chain.

Harvesting and Field Use

The journey of fresh produce begins in the fields, where durability and ease of handling are essential. The YOYOBin Nestable container is robust, capable of withstanding the rigors of harvesting operations. Its ergonomic design ensures that growers can handle it comfortably, reducing physical strain and improving productivity. The nestable feature allows for efficient stacking when empty, saving valuable space in the field and during transportation.

Transportation and Logistics

Once harvested, produce needs to be transported swiftly and safely to prevent spoilage and loss of income. The YOYOBin Nestable containers are designed to interlock securely when full, ensuring stability during transit. This stacking capability maximises the use of space in trucks and shipping containers, reducing the number of trips needed and thus cutting transportation costs and carbon emissions. The durability of these containers also means they protect the produce from damage, maintaining quality from farm to market.

Storage Solutions

In storage facilities, space is often at a premium. The nestable design of the YOYOBin Nestable containers allows for efficient use of storage space. When empty, these containers can be nested together, significantly reducing the volume they occupy. This space-saving feature not only optimises storage capacity but also simplifies inventory management and retrieval processes.

Food Processing and Beyond

For food processors, the YOYOBin Nestable containers offer hygienic, easy-to-clean solutions that meet strict industry standards. Their design ensures that they can be reused multiple times, providing a cost-effective and environmentally friendly alternative to single-use packaging. The robust construction ensures that they can handle the demands of food processing environments without compromising on performance.

In the dynamic landscape of the global Automotive supply chain, cost efficiency has always been a paramount objective for OEMs and Tier Suppliers. The choice of packaging materials emerges as a critical determinant of financial efficiency of the supply chain.

Traditional expendable options like cardboard, steel stillages, and wood have long dominated the market and we are increasingly seeing reusable plastic foldable containers being adopted by OEMs and Tier Suppliers.

Tri-Wall Circular’s YOYOBin Adjustable revolutionary range of modular containers have been specifically designed to significantly improve the cost-effectiveness of the global supply chain.

Unveiling Cost Efficiency

Foldable returnable plastic containers boast a variety of attributes that elevate them as a cost-efficient packaging solution ahead of the traditional materials and solutions.

Durability

YOYOBin Adjustable containers are built to last several production cycles of a vehicle. Crafted from robust materials such as polypropylene, they are manufactured to withstand extreme transportation and handling, thereby reducing the need for frequent replacements and associated costs. The unique modular design allows for easy repair and maintenance with low-cost spare parts, reducing the time spent out of the supply chain and prolonging the life of the container.

Foldable

Unlike steel stillages that demand substantial storage space when not in use, these containers can be collapsed to a fraction of their original size. This collapsible design not only facilitates efficient storage but also slashes return shipping expenses, contributing to significant cost savings.

Waste Reduction

Expendable packaging materials entail not only procurement costs but also disposal expenses. In contrast, foldable returnable plastic containers minimize waste generation by eliminating the need for single-use packaging. By embracing a circular economy model, businesses reduce waste disposal costs and bolster their bottom line.

Reduced Fuel Consumption

The lightweight YOYOBin Adjustable, with a tare weight from 56kg and a capacity of 900kg, has been designed to support the automotive sectors shift to lightweighting.

The Adjustable removes a significant amount of weight when full, leading to reduced fuel consumption and associated costs. The YOYOBin Adjustable is designed to optimise space when folded too, further reducing CO2 and fuel consumption when empty through reducing the number of journeys in the supply chain – you no longer ship fresh air on the return trip.

Long-term cost savings

While the initial investment in foldable plastic containers may surpass that of expendable alternatives, their long-term cost efficiencies are unparalleled. As businesses accrue savings from reduced packaging expenditures, lower transportation costs, and enhanced operational efficiency, the return on investment becomes tangible.

The global fresh produce supply chain is a complex and demanding network that requires efficient, cost-effective, and sustainable solutions for packaging and transportation. The YOYOBin Nestable’s interstacking features offer significant benefits, particularly in terms of maximising space, reducing costs, and minimising environmental impact. These benefits are evident both when the containers are full and during their return journey when empty.

Efficient Space Utilisation

One of the primary advantages of the interstackability of the YOYOBin Nestable is the efficient use of space. When filled with fresh produce, the containers can be securely stacked, maximising the use of vertical space during shipping and when in storage. The interstacking feature ensures that the containers remain stable during transit, reducing the risk of damage to fresh produce which can be easily bruised or spoiled if mishandled.

Cost Reduction

The efficient stacking of full containers directly translates to cost savings. By optimising the use of space in shipping and storage, you can transport larger quantities of products in a single trip. This reduces the number of trips needed, cutting down on fuel consumption and associated transportation costs. The durability of the YOYOBin Nestable means they have a longer lifespan compared to single-use alternatives, leading to lower long-term packaging costs.

Sustainability and Environmental Impact

Incorporating interstacking design features also aligns with the sustainability goals of fresh produce growers, reducing the reliance on cardboard, wood and single-use plastic. By reducing the amount of waste generated during each harvest and shipment, growers can significantly reduce their environmental footprint and work towards acheiving their sustainability goals. Additionally, the YOYOBin Nestable containers typically includes features that make them easy to clean and sanitise, ensuring that they can be safely reused many times over during their lifespan.

Benefits During the Return Journey

The advantages of interstacking design are not limited to when the containers are full. On the return journey, when the containers are empty, interstacking is equally beneficial. Empty YOYObin Nestable containers can be nested, which dramatically reduces the space they occupy. This space-saving capability means that more empty containers can be transported back in a single trip, reducing the number of return trips required. This not only lowers transportation costs but also minimises carbon emissions associated with empty hauls.

Enhanced Logistics and Handling

Interstacking contributes to smoother logistics and handling processes. Their uniform shape and stackability make them easier to handle with standard equipment, such as forklifts and pallet trucks. This uniformity reduces the time and labour required to load and unload containers, improving overall operational efficiency. Additionally, the robustness of reusable plastic containers ensures that they can withstand the rigors of repeated handling without compromising their structural integrity.

By enabling secure stacking when full and efficient nesting when empty, the YOYOBin Nestable provides a versatile and environmentally friendly packaging solution. As the demand for fresh produce continues to grow, the adoption of such innovative packaging solutions will be essential in meeting the needs of a modern, efficient, and sustainable supply chain.

In the automotive supply chain, efficiency, sustainability and lightweighting are not just buzzwords; they are crucial components for success. One area where these principles intersect is in the packaging used for transporting parts.

Traditionally, heavy metal containers have been the go-to solution for returnable packaging, with plastic FLCs becoming a common alternative in recent years.

However, the industry is witnessing a paradigm shift towards lightweight, foldable alternatives, such as the new innovative YOYOBin Adjustable, delivering even further weight-reduction benefits over its metal and plastic competitors.

What is Lightweighting in Packaging?

Lightweighting refers to the process of designing products to reduce their weight without compromising their strength, durability, or functionality. In the context of returnable packaging, it involves replacing heavy materials like steel with lighter alternatives, such as high-density plastics or composites. This transformation not only lowers the weight of the containers themselves but also enhances overall efficiency in handling and logistics.

Our cutting-edge design techniques have resulted in a class-leading capacity of 900kg YOYOBin Adjustable whilst maintaining a light tare weight.

The YOYOBin Adjustable

The YOYOBin Adjustable is a prime example of how innovative design can transform packaging solutions. This foldable container is designed to be highly adaptable, allowing it to adjust depending on the different sizes and shapes of parts. It is made from durable, lightweight polypropylene, offering a significant reduction in weight compared to traditional metal containers.

The design allows the containers to be folded when not in use, greatly reducing space required when transported empty and when in storage.

Benefits of Lightweighting with the YOYOBin Adjustable

1. Reduced Transportation Costs

An immediate benefit of lightweight packaging is the reduction in transportation costs. With tare weights ranging from 36.5kg to 53kg, the YOYOBin Adjustable removes a significant amount of weight per truck meaning lower fuel consumption, reducing carbon emissions and fuel costs.

2. Contribute to Sustainability Goals

Automotive OEMs and Tier Suppliers are under increasing pressure to adopt sustainable practices. Lightweight plastic packaging containers have a lower carbon footprint than metal containers, throughout their entire lifecycle from production, in use and when recycled. Moreover, YOYOBin Adjustable is 100% recyclable, aligning with circular economy principles and reducing waste.

3. Space Efficiency:

One of the standout features of foldable packaging is its ability to save space when stacked on a trailer. All size variations of YOYOBin Adjustable are designed to optimise the fill capacity of a trailer when erect and folded. This eliminates wasted space and unnecessary weight, allowing you to ship more per journey.

4. Cost-Effective and Flexible:

The initial investment in lightweight returnable packaging may sometimes be higher. The YOYOBin Adjustable range is available at a significantly reduced price in comparison to metal stillages. Therefore, the containers are commercially viable from their first use. Not to mention, the modular design of the YOYOBin Adjustable provides unrivalled flexibility for you to ship a variety of parts efficiently by purchasing only the components you require to adjust the size of the bin. There is no need to purchase multiple packaging solutions.

The transition from heavy metal to lightweight, foldable packaging represents a significant step forward for the automotive industry. YOYOBin Adjustable epitomises the benefits of this shift, offering cost savings, improved safety, sustainability, and efficiency. As the industry continues to innovate and prioritise sustainable practices, lightweighting returnable packaging will undoubtedly play a crucial role in shaping the future of automotive logistics.