In the fast-paced automotive industry, supply chains are under constant pressure to deliver greater efficiency, cost savings, and sustainability. Adjustable returnable packaging plays a pivotal role in this process – yet it is often overlooked as an area for innovation.
The Tri-Wall Circular YOYOBin Adjustable, a foldable and adjustable returnable packaging solution, is redefining the way OEMs and Tier Suppliers manage their logistics. Its unique design delivers a compelling return on investment, while also supporting wider operational and environmental goals.
One Container, Multiple Configurations: A Smarter ROI
Traditionally, automotive manufacturers have had to invest in multiple containers, stillages, or steel racks to accommodate different part sizes and configurations. This approach ties up capital and complicates inventory management.
Our 1350, 1500 and 1670 cube out the European mega trailer footprint, all with a 900kg capacity which is equal to a steel stillage. Therefore, the YOYOBin is a real game changer as it is a direct replacement for steel.
The YOYOBin Adjustable eliminates that challenge. By purchasing just one container with adjustable sides, you can adapt the bin to suit a variety of parts and components.
This modularity reduces the need for multiple packaging formats, maximising ROI and freeing up budget to be reinvested elsewhere in the supply chain.
A Cost-Effective Alternative to Steel
Steel containers have long been the industry standard for durability. However, they come with a high purchase price, heavier weight, and increased handling challenges.
The YOYOBin Adjustable provides a low-cost alternative to steel, without compromising on strength, resilience, or protection.
Manufactured from high-quality recyclable plastics, with a 900kg capacity it offers the durability required for rigorous automotive logistics while being lighter and more affordable to purchase and maintain.
Optimised Transport and Space Utilisation
Transport costs are a significant expense for OEMs and Tier Suppliers, and inefficient packaging only amplifies the problem.
The foldable design of the YOYOBin Adjustable allows for optimised stacking when both full and empty, ensuring more units can be transported per journey. This directly reduces the number of trips required, cutting fuel consumption and overall logistics costs.
For global supply chains where margins are under scrutiny, these efficiencies provide measurable long-term savings from the first trip to the last.
Protecting Parts and Reducing Damages
Quality is non-negotiable in automotive manufacturing. Damaged parts not only disrupt production schedules but also increase costs through replacements and delays.
The YOYOBin Adjustable can be fitted with customised dunnage systems to safeguard components. By minimising the risk of scratches, impacts, or contamination, it helps maintain part quality and reduces the hidden costs and time implications associated with product damage.
Driving Sustainability Goals
Sustainability is no longer optional – it is a key requirement for OEMs and their supply partners.
The YOYOBin Adjustable directly supports carbon reduction targets by lowering transport emissions through improved space efficiency and reduced journeys. Through our collaboration with Global Logistics Emission Council Framework, we are able to accurately calculate the sustainability savings using their methods which are ISO 14085 approved.
Additionally, being fully recyclable, the bins align with circular economy principles, ensuring materials are reused rather than sent to landfill. By replacing steel and single-use packaging, OEMs and Tier Suppliers can demonstrate tangible progress toward their environmental commitments.
Handling Efficiencies at Line Side
Beyond transportation, the YOYOBin Adjustable is designed for ease of use on the factory floor. Its fold-down sides improve accessibility for operators, reducing handling time and ergonomic risks.
This translates into greater efficiency at line side, where every second saved contributes to smoother workflows and improved productivity.
The Tri-Wall Circular YOYOBin Adjustable is more than just a packaging solution – it’s a strategic investment for OEMs and Tier Suppliers.
By combining modularity, cost-effectiveness, transport optimisation, part protection, sustainability, and handling efficiencies, it represents a true game-changer for the automotive supply chain.